Finned · defrost · straight rod

Specified by the metre – for air, ice and your own heaters.

Finned elements carry the same power at a far lower sheath temperature; defrost heaters keep evaporators clear at 1 – 3 W/cm². Straight rods come in cut lengths with cold ends, ready for your own heaters.

We build all three to your rating, length, cold zone, sheath material and connection – for HVAC and ventilation, heat pumps, refrigeration, drying and industrial equipment.

Finned, defrost and straight rod heating elements from series production Air & refrigeration · series

Applications · where they work

Refrigeration, heat pumps, air handling and saunas.

Defrost heaters on evaporators, finned air heaters in units and ducts, straight rods for your own heaters and sauna stoves.

Refrigerated display line in a supermarket
Refrigerated display line in a supermarket
Commercial chest freezer
Commercial chest freezer
Heat-pump and air-conditioning outdoor units
Heat-pump and air-conditioning outdoor units
Sauna heater with stones
Sauna heater with stones

Key specifications

Three element types, one envelope.

Typical series values from our specifications master. Individual designs can sit outside them when the application justifies it.

ParameterTypical series value
Sheath diameter8.0 – 16 mm tube; fin outer diameter approx. 24 – 36 mm (finned); 6.5 – 8.5 mm (defrost); 6.5 – 16 mm (straight rod)
Sheath materialsAISI 304, AISI 321, Incoloy 800; fins in aluminium, galvanised steel or stainless steel; defrost in AISI 304 or copper
Fin geometry (finned)Helically wound fin, height ≈ 8 – 10 mm, pitch ≈ 4 – 6 mm, thickness 0.4 – 0.6 mm; galvanised or aluzinc steel fins for low-temperature air, stainless steel fins (AISI 304) for higher temperatures – max. temperature depends on fin material and air velocity, confirmed per project
Power rangeFinned 300 – 3000 W; defrost 100 – 800 W; straight rod 200 – 5000 W
Voltage115 / 230 / 400 V; low-voltage variants (12 – 48 V) for defrost on request
Watt densityFinned 2 – 4 W/cm² on the tube; defrost 1 – 3 W/cm²; straight rod per application medium
Terminal typesM4 / M5 studs, 6.3 mm tabs, lead wires with silicone or PTFE insulation and strain relief, plug connectors on defrost heaters
Sealing optionsSilicone resin, epoxy resin (defrost, moisture-critical), PTFE bead, ceramic bead for high-temperature finned heaters

Watt density is on the heated sheath. Values are typical; the final design is confirmed by BALÇIK TORMEC engineering. All product groups: Specifications by product group.

Typical forms

Chosen by what they heat: air, ice or your own frame.

Every form is built to drawing – length, cold zone, connection and fixing to your coil, duct or frame.

Finned tubular heating elements with wound fins

Air heating

Finned elements

The fin multiplies the air-side surface, so a large volume of air is heated quickly and evenly at a low sheath temperature.

  • Straight and "U" finned elements with mounting brackets
  • Finned frame heaters
  • Circular or rectangular fins; flat, linear, U- or M-shaped forms
Defrost heater with moisture-protected cable ends

Refrigeration

Defrost heaters

Low-load elements fitted to evaporators in refrigerators, freezers, cold rooms and heat pumps, often with a bare section through the drip tray.

  • "U", "W" and serpentine defrost heaters with clips
  • Moisture-protected connections
  • Diameter, shape, power and cables to your request
Straight tubular heating element rods

General purpose

Straight rod elements

The basic building block for industrial heaters, supplied in standard lengths for your own assembly – annealed, so they can still be formed after delivery.

  • Straight rods in cut lengths with cold ends
  • Power, voltage, cold length, element length, sheath and terminal to order
  • Supplied straight or formed to your drawing

Technical drawing · three types

Finned, defrost and straight rod – each drawn for its duty.

The fin spreads the heat of the tube over a far larger air-side surface, so the sheath runs cooler at the same load.

Type
BALÇIK TORMEC · DRAFTNOT TO SCALEFinned element – W formFN-WM12 / M18 terminal bossesfin OD 24 – 36 mmtube Ø 8.5 / 11.5 mmup to 3 kW finnedair heating · AISI or galvanised finsBALÇIK TORMEC · DRAFTNOT TO SCALEDefrost heater – U form with leadsFN-DFsealed cold ends + lead wiresL – heated length100 – 800 Wevaporators, cold rooms, drain pansBALÇIK TORMEC · DRAFTNOT TO SCALEStraight rod elementFN-RDcold endcold endL – heated length, specified by the metreØ 6.5 – 16 mmannealed – formable after delivery
Drafts of the three types. Orange = heated length; fin pitch, cold ends and terminals follow your coil or frame.

Design considerations

Four decisions that set the life of the element.

Material, surface load, sealing and the standard of the finished appliance – settled on the drawing, confirmed in our laboratory.

Materials

AISI 304, AISI 321 or Incoloy 800, chosen by sheath temperature. Stainless fins where the air is humid or corrosive; defrost sheaths in AISI 304 or copper.

Watt density on the heated sheath

Set by the medium, the air flow and the allowed sheath temperature – finned elements with aluminium or galvanised fins are designed for about 350 °C sheath temperature at most; stainless fins on AISI 321 or Incoloy 800 allow more. The final value is validated in our laboratory.

Sealing for long standby

Defrost and heat-pump heaters can idle for months in cold, wet air; moisture taken up by the MgO then lowers insulation resistance. Epoxy-resin seals, protected connections and the cold zone decide.

Appliance standards

Typical for the finished appliance: EN 60335-2-30 (room heaters), 2-24 (refrigerating appliances), 2-40 (heat pumps); CE, RoHS, REACH. Marks are obtained per project; our approvals are listed under certificates.

Laboratory bench in the BALÇIK TORMEC validation laboratory
Our validation laboratory in Kahramankazan.

Validation

Proven on the coil before series release.

Finned, defrost and rod elements are checked for fin bond, cold-end length and terminal tightness on samples, and every series element passes a 100 % electrical test.

Samples go through humidity storage followed by insulation resistance and leakage current, corrosion and salt spray, heating uniformity, cold-zone verification and a life test in our validation laboratory. Every element passes the 100 % series test before packing.

The complete test programme: Quality and validation laboratory.

  • 100 % electrical test of every series element – high-voltage dielectric strength, insulation resistance and resistance/power check.
  • Leakage current at rated power input, hot and cold.
  • Dimensional and terminal checks on formed and finned parts.
  • Life tests on samples at rated power before series release.

Video · on YouTube

Built to your drawing.

A short film from our YouTube channel on custom tubular heating elements – finned, defrost and rod elements are usually built to your coil, frame or machine drawing.

Custom Tubular Heating Elements – Built to Your Drawing · YouTube

Online catalogue

Finned and straight-rod designs in our online catalogue.

Reference designs with dimensions, power and voltage – the starting point for your coil, duct or frame. Defrost heaters are built to your evaporator drawing.

Send the coil drawing – or just the duty.

Tell us the medium, air speed or space envelope, power and voltage. Our engineers return a proposal with the watt density and sheath material stated.

Engineered and made in Ankara · since 1959

Since 1959, we turn electricity into trust.

Three generations of know-how, our own welded tube and brazing lines, an engineering team with its validation laboratory and a 100 % electrical test on every element – so the heat inside your product is the one thing you never have to worry about.

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BALÇIK TORMEC · Heating Elements Finned, Straight Rod and Defrost Types

Finned air heaters, defrost heaters and straight rod heating elements for HVAC, heat pumps and refrigeration – AISI 304, 321 or Incoloy 800, built to drawing.

BALÇIK TORMEC designs and manufactures tubular heating elements in Kahramankazan, Ankara, since 1959 – series and custom production to your drawing, VDE-approved element families, ISO 9001:2015, exports to more than 60 countries.

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